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POWER-GATE HIGH-CURRENT RELAYS / SWITCHES

We've taken high-current switching to an entirely new level.

Melding the world of mechanical design with state-of-the-art solid-state electronics, POWER-GATE™ modules use a newly invented, patent-pending technology yielding the world’s smallest and most efficient solid-state relays and switches. It's the "perfect switch."

Applications include aerospace, aeronautic, marine, industrial machinery, military, photovoltaic, fleet utility, traditional and hybrid automotive.

POWER-GATE solid-state modules can take the place of mechanical high current switching devices like solenoids, contactors, knife and rotary switches. With an efficiency rating of 99.9% at full load, stackable modules can switch loads ranging from 100 amps to 1,200 amps with no electrical arcing and no degradation in performance over time.

 

TECHNICAL SPECIFICATIONS
DC Current Capacity
10 to 32 VDC, Up to 500 amperes continuous. (See Figure 1)
28 to 60 VDC, Up to 300 amperes continuous. (See Figure 1)
ON-Resistance
50 to 100 millionths of an Ohm. This is equivalent to 2.5 to 4 inches of 4AWG welding cable.
Control Voltage
Factory configured 5 to 48 VDC required to activate relay. Input resistance for control voltage is 10k Ohms.
Turn-on Time
Less than one millisecond. (See Figure 2)
Turn-off Time
Less than twenty milliseconds. (See Figure 3)
Temperature Rise
<25 degrees C above ambient temperature.
Operating Temperature
-20C to +70C
Leakage Current
Leakage current to the load (relay off) is <1mA, typically <1uA.
In-Rush Current
Four times rated continuous current decaying to the rated current level within fifteen milliseconds. Will permit 300% of rated current for up to 250 milliseconds, once per 30 seconds.
Under-Voltage
The device will shut down when the supply voltage drops below 7.75 volts.
Transient Voltages
When transient voltage spikes, the device will turn on until the spike is absorbed.
Over-Current
Current greater than the continuous rating for 500 milliseconds may cause the device to latch off, requiring the control voltage to be toggled off and back on to restore operation.
Efficiency Rating
99.9% at full current.
Weight
18.56 oz (0.526 kg)
Enclosure
Stainless steel shell with full epoxy encapsulation.
Terminals
3/16" x 1.5" silver plated copper buss with 5/16-20 x 5/8" hex-head bolt/washer/nut.
Other Information

 

Custom configurations welcome and include:

  • Opto-Isolation between activation and switching circuits available.
  • Regulation transfer allows the operating voltage for the driver circuitry to consume minimum current while providing ultimate enhancement of the array.
  • Miller Killer prevents self turn-on of the array in the presence of high slew rate excursions on the Battery Positive terminal when the device is "off".
  • Lightning-Rod will turn on the MOSFET array if the voltage appearing across the array itself approaches the avalanche or breakdown voltage thereby absorbing the transient energy safely, protecting other elements on the vehicle as well as the POWER-GATE itself.
  • Current Surge monitoring to permit high current surges for a limited period of time and latching the unit off if the overcurrent is sustained for greater than a selected time period, as well as establishing the level considered "overcurrent."
  • Time Delay will maintain the device in the on state for a specified time after the activation signal is turned off.
  • Time Delay signalling provides an output to report the status of the array.
Remote Switch w/ wire harness or built-in micro-switch.
Optional remote LED status display.
No heat-sinking required.
No air-flow required.
Water-proof, shock-proof, vibration-proof, bomb-proof.
Single external black ground wire for control circuit .
Made in the U.S.A.

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